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Everything you need to know
to build your Agave surfboard

How to shape Agave Boards

On this page, you'll find everything you need to get started with shaping surfboards from our sustainable Agave blanks. We've curated a selection of YouTube videos and provided a detailed downloadable guide to walk you through each step of the process. Whether you're an experienced shaper or a beginner, our resources will help you craft an eco-friendly surfboard. 

Agave_Shaping_Guide.pdf 

STEP 1

Measure your Stringer

  • All blanks have a center pole. From the two glue lines of the center pole you can measure your stringer through the entire board.

CNC Preshape 

  • Finger router or blade both are possible but blade gives better finish / recommended for VL blanks
  • Drilling speed as maximum / running speed VL 80%, LT 65%, STD 50% (for both machines)

Hand shaping 

  • Shape as much with a planer. The planer is made for wood and cuts agave even better than foam.

Video Tutorial

Product recommendations

CNC-preshaped Surfboard Blank
Create your own model and upload your file in Shape3D, Akushaper, or Boardcad format.Our APS 3000 CNC machine ensures precise pre-cuts and top-notch quality. With a special upgrade that allows material removal in both directions, we guarantee symmetrical, perfect cuts – even with harder materials like Agave. All requests are delivered with an Apex cut. Combined with a fine finish through extended cutting times, we ensure a perfect pre-shape.All our blanks come with a downloadable file where you can view the exact dimensions. We can cut pre-cuts from 4 to 14 feet with a width of up to 39 inches.

From €170.94*

STEP 2

Good to know

There are 10 to 30 different agave plants in a blank. Growblanks has the ability to offer 3 different densities because of their enormous ranch of plants on the farm which they sort into very light, light and standard poles. When sanding it is important to understand that there are multiple plants in your blank that may have naturally slightly different densities. This can be a little challenge when sanding the nose and tail. Sand with care, watch in between!

Sanding

  • Start with the hardest pad you have to avoid dings in softer areas due to slightly different densities. In the best case you use the Mirka sanding block or the Mirka Deros connected to the vacuum dust absorber.
  • The most complicated part is sanding the rails, like on a longboard with multiple stringers.
    TIP: Use a measuring tool to bend in a smooth curve and check for flat spots in the outline. 
  • After sanding, you can use the hand planer to reduce the glue lines that may pop out a little.

Video Tutorial 

Product recommendations

%
Mirka DEROS 650CV EU Ø 150 mm 5.0 mm orbit
The Mirka® DEROS sander is developed for effective and dust-free sanding of all kind of surfaces. The smallest and most ergonomic sander on the market is equipped with a brushless motor, which maintains constant speed even under heavy load. With the lowest vibration values in its class and the unique symmetrical design guarantees that the tool can be used for long periods without fatigue. Mirka® DEROS 650CV direct electric random orbital sander is equipped with a 150 mm (6”) pad and has a 5 mm oscillation, and features an integrated vibration sensor and Bluetooth low energy technology.Connectivity: BluetoothDust System: Central vacuum readyMax Speed (rpm): 10000 rpmMin Speed (rpm): 4000 rpmNoise Level, LpA (dB): 71.0 dBOrbit Type: RandomPad Diameter: 150 mmPlug Type: EUPower Input (W): 350 WVibration Level (m/s²): 3.4 m/s²Voltage Supply (VAC): 220-240 VACWeight: 1 kg

€499.00* €598.45* (16.62% saved)
Mirka Abranet Ø 150 mm Grip 50 pieces
Abranet sets new standards in sanding technology and offers unique, almost dust-free sanding. The Mirka product is the most advanced abrasive available. Mirka was the first to introduce this type of net sandpaper to the market. It is even cheaper than the alternativ products that we have experienced. The product is particularly recommended for many types of wood, paint and varnish. Because the cool air is sucked through the net, there is much less epoxy burning (the dust does not get hot and therefore does not stick). The many holes and net structure provide optimum dust extraction and an extremely long service life. (up to 10 times longer than standard products). The dust can and should be blown out and removed from the net. If you clean it well, you can use it even longer. Mirka's special manufacturing process means that you have more effective abrasive grains at your disposition. Due to its structure it has a cutting effect and is perfect for wood and anything with fibres (agave) and is highly efficient. It is suitable for all sanders - regardless of hole configuration. Adhesion: Grip Backing material: PA mesh Bonding: Resin over resin Coating: Closed Shape: Disks Grain: Aluminum oxide Perforation: NET

€60.23*
Sanding Block 70x400 mm Grip, 53 holes
The flexible sanding block is adjustable to any concave or convex shape, making it perfect for sanding the top and bottom of your surfboard. The handle allows for a flexible, ergonomic grip to have complete control over the sanding process. Mirka® hand sanding blocks are designed for use with Mirka's revolutionary Net abrasives, but can also be used with other abrasives. To ensure dust-free sanding, the hand sanding block simply needs to be connected to a dust extraction system with a hose. Length: 400 mm Width: 70 mm53 holes for optimised dust extraction Concave and convex adjustment for precise fit High-quality material for long-lasting use

€134.40*
Abranet Grip Stripes 50 pieces
Abranet sets new standards in sanding technology and offers unique, almost dust-free sanding. The Mirka product is the most advanced abrasive available. Mirka was the first to introduce this type of net sandpaper to the market. It is even cheaper than the alternativ products that we have experienced. The product is particularly recommended for many types of wood, paint and varnish. Because the cool air is sucked through the net, there is much less epoxy burning (the dust does not get hot and therefore does not stick). The Net structure provide optimum dust extraction and an extremely long service life. (up to 10 times longer than standard products). The dust can and should be blown out and removed from the net. If you clean it well, you can use it even longer. Mirka's special manufacturing process means that you have more effective abrasive grains at your disposition. Due to its structure it has a cutting effect and is perfect for wood and anything with fibres (agave) and is highly efficient.Adhesion: GripBacking material: PA meshBonding: Resin over resinCoating: ClosedShape: StripsGrain: Aluminum oxidePerforation: NET

Variants from €37.25*
€83.34*
SR 100 - Half mask
The SR 100 half mask is a silicone air-purifying respirator (APR) available in three sizes: S/M, M/L and L/XL. The mask is equipped with two exhalation valves, which ensure a very low exhalation resistance, and one inhalation valve. Personally, we like the fact that moisture is well filtered out and does not build up so much inside the mask. The valve covers with partitions effectively protect the exhalation membrane from dust and paint mist. The material and pigments of the mask body are FDA and BGA food approved, minimising the risk of contact allergies. The mask's easily adjustable elasticated headgear has a V-shaped loop and a large, curved headband for a comfortable and secure fit.The mask is used either as an APR in combination with filters and/or cartridges from the Sundström range, or in combination with the SR 307 compressed air attachment; this combination is referred to as a type C continuous airflow respirator (SAR). A pre-filter holder is supplied to check the fit. It is best stored in the SR 230 box or the SR 339 storage case. As Sündström manufactures its products in Europe, the affordable paper filters are always quickly available.

€58.95*
SR 510 - Particulate filter P3 / HE02
The Sündström SR 510 particle filter P3/HE02offers highly effective protection against particles, dust, mist and aerosols. It is certified according to the P3/HE02 (High Efficiency) standards and filters at least 99.97% of all particles in the air. Its efficiency and compatibility with our Sündström SR 100 - Half mask respirator make it a reliable choice as your companion while shaping and sanding Filter class: P100/HE Paper filter Protection against particles, dust, mist and aerosols High filter efficiency (at least 99.97%) Compatible with Sündström respirators 

€13.20*
Ebony Mini Planes, 5-Piece Set
This set of 5 tools will help you shape your board to perfection. The wooden hand planes are crafted with vibrant, grained Macassar ebony bodies and polished brass caps, and feature HSS blades (64 HRC). Their flat, concave, convex, boat-shaped and round designs help you work precisely and meticulously on the rails, nose, rails and stringers of your board. The basic design of the Chinese plane is similar to that of the Japanese Kanna. The main difference is that the Chinese plane can be used for both push and pull strokes, whereas the Japanese Kanna can only be used for pull strokes. The slightly wavy plane bodies are made from Indonesian redwood - the untreated surfaces are worked and polished with scrapers. Blades are made from wear-resistant HSS (approx. 64 HRC) or forged carbon steel (approx. 58 HRC) for special models, making Chinese planes visually attractive and sturdy, versatile tools.Iron width 18 mm Iron thickness 2.2 mm Overall length 90 mm

€152.99*
Block Plane, Redwood
Indonesian redwood planer in a compact rectangular shape. This Indonesian redwood planer features an HSS blade with chipbreaker, making it a versatile tool for a variety of applications. It is perfect for finishing your shaped surfboard blank before lamination, allowing precise adjustments and fine work on glued areas. It can also be used in between the machine sanding process.Iron width 44 mm  Iron thickness 3 mm  Total length 105 mm  Weight 210 g

€41.89*

STEP 3

Milling Finboxes

  • Draw your finboxes and cut them as usual.
  • We recommend the use of UFP finplugs. The most versatile and strongest finplugs, that are suitable for Futures and FCS systems. The only finplug on the market with recycled content.

Video Tutorial

Product recommendations

UFP installation kit with jig and adapter for leash plug kit
The universal fin plug jig is a transparent one wich allowes you to see the board and measurements even better. This adapter fit on the Futures leash-plug slide plate. The adapters are available for the leash-plug kit or Two Pass Kits from Futures. If you do not have the slide plate or the milling tool from futures, you can also order them individually from us.

€77.35*
Tip
UFP Universal Fin Plug for FCS and futures set
Probably the most advanced fin plug in the world. Universal fit for any fin, you can fit Futures fin plugs, FCS 1, FCS 2 and FCS Fusion here. Thanks to the adjustable angle and mounting screws. With the matching adapters for the standard Futures fin plugs tools and jigs, you can continue to use your existing tools with your Futures leash plug (tool) kit and the adapters, universal here too.In addition, the production waste is reused and 30% of the plugs are made from recycled materials.Content: 2 side fin boxes + 1 center box, screws, angle adapter, lamination logoColour: black

€20.83*
FUTURES Finbox ILT THRUSTERS set
Thrusters setup with 1 x 1/2" center box + 2 x 3/4" side boxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 3 pieces incl screws

€20.10*
FUTURES Finbox 1/2" ILT Center Box
Original Futures 1/2" ILT Fin Boxes are for the center trailing fin and quad rear fins.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 1 piece incl screws

From €6.00*
FUTURES Finbox ILT QUADS set
Quads setup with 2 x 1/2" center box + 2 x 3/4" side boxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 4 pieces incl screws

€26.80*
FUTURES Finbox 1/2" ILT Center Box
Original Futures 1/2" ILT Fin Boxes are for the center trailing fin and quad rear fins.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 1 piece incl screws

From €6.00*
FUTURES Finbox ILT QUADS set
Quads setup with 2 x 1/2" center box + 2 x 3/4" side boxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 4 pieces incl screws

€26.80*
FUTURES Finbox 3/4" ILT TWINS set
Twin setup with 2 original Futures 3/4" ILT side finboxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 2 pieces incl screws

€13.40*
FUTURES Finbox ILT QUADS set
Quads setup with 2 x 1/2" center box + 2 x 3/4" side boxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 4 pieces incl screws

€26.80*
%
FUTURES Finbox 1/2" ILT Center Box 10 pcs
Original Futures 1/2" ILT Fin Boxes are for the center trailing fin and quad rear fins. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)
%
FUTURES Finbox F1 ILT 3/4 Inch, Side Box 10 pcs
Original Futures Finbox 3/4 Inch Side Fin Boxes are for the front side fins of a thruster, quad, 5-fin or 2+1 set-up. 3/4 Inch (1,905 cm) deep. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)
FUTURES Finbox 3/4" ILT TWINS set
Twin setup with 2 original Futures 3/4" ILT side finboxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 2 pieces incl screws

€13.40*
FUTURES Finbox ILT QUADS set
Quads setup with 2 x 1/2" center box + 2 x 3/4" side boxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 4 pieces incl screws

€26.80*
FUTURES Finbox ILT THRUSTERS set
Thrusters setup with 1 x 1/2" center box + 2 x 3/4" side boxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 3 pieces incl screws

€20.10*
FUTURES Finbox F1 ILT 3/4 Inch, Side Box
Original Futures Finbox 3/4 Inch Side Fin Boxes are for the front side fins of a thruster, quad, 5-fin or 2+1 set-up. 3/4 Inch (1,905 cm) deep. Futures is proud to make one of the lightest and strongest fin system in the world! Their proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 1 piece incl screws

From €6.00*
FUTURES Finbox 3/4" ILT TWINS set
Twin setup with 2 original Futures 3/4" ILT side finboxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 2 pieces incl screws

€13.40*
FUTURES Finbox 1/2" ILT Center Box
Original Futures 1/2" ILT Fin Boxes are for the center trailing fin and quad rear fins.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 1 piece incl screws

From €6.00*
FUTURES Finbox 3/4" ILT TWINS set
Twin setup with 2 original Futures 3/4" ILT side finboxes.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 2 pieces incl screws

€13.40*
FUTURES Finbox 1/2" ILT Center Box
Original Futures 1/2" ILT Fin Boxes are for the center trailing fin and quad rear fins.Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin.Content: 1 piece incl screws

From €6.00*
%
FUTURES Finbox 1/2" ILT Center Box 10 pcs
Original Futures 1/2" ILT Fin Boxes are for the center trailing fin and quad rear fins. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)
%
FUTURES Finbox F1 ILT 3/4 Inch, Side Box 10 pcs
Original Futures Finbox 3/4 Inch Side Fin Boxes are for the front side fins of a thruster, quad, 5-fin or 2+1 set-up. 3/4 Inch (1,905 cm) deep. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)
%
FUTURES Finbox F1 ILT 3/4 Inch, Side Box 10 pcs
Original Futures Finbox 3/4 Inch Side Fin Boxes are for the front side fins of a thruster, quad, 5-fin or 2+1 set-up. 3/4 Inch (1,905 cm) deep. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)
%
FUTURES Finbox F1 ILT 3/4 Inch, Side Box 10 pcs
Original Futures Finbox 3/4 Inch Side Fin Boxes are for the front side fins of a thruster, quad, 5-fin or 2+1 set-up. 3/4 Inch (1,905 cm) deep. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)
%
FUTURES Finbox F1 ILT 3/4 Inch, Side Box 10 pcs
Original Futures Finbox 3/4 Inch Side Fin Boxes are for the front side fins of a thruster, quad, 5-fin or 2+1 set-up. 3/4 Inch (1,905 cm) deep. Futures is proud to make one of the lightest and strongest fin system in the world! Our proven full-base system now features Interwoven Laminate Technology (ILT). These cut outs in the flange create an even stronger bond to the skin of the board by allowing the resin to weave itself between the surfboard and fiberglass skin. Content: 10 pieces incl screws

€60.00* €67.00* (10.45% saved)

STEP 4

GOOD TO KNOW
The fiber structure of agave is full of air, similar to a long bundle of straws. This feature makes the Agave so light but also strong. It is also beneficial in case of dings, as water will run along the grain and not penetrate the core of the surfboard. Before lamination, it is important to close the fibers with a sealing step, similar to EPS foam.

Sealing

  • It is necessary to make a filler coat with Eco Epoxy and Aerosil (silica) 50/50 by volume. It also works with polyester, but be careful with the amount of hardener in the polyester resin. Make sure the resin bonds to the agave core. Avoid too rapid curing.
  • Use a squeegee to apply the filler coat to the bottom, rails, and fin boxes. At this stage, install the fin plugs as usual.
  • After 1 hour of drying time (epoxy) you can close the plug with a tape and start the bottom lamination with a free lap around the rails.
    TIP: After 30 min to 1h go back on the board to reduce epoxy drops and press the free lap against the board again.

Video Tutorial

Product recommendations

Sei Whale Biobased Epoxy
All-purpose Biobased Epoxy System. Sei Whale is a clear, all-purpose epoxy system with high UV resistance and a choice of hardener speeds to suit your working time. It is good for hand lay-up, coating and filling, among other applications. This is a bio-based epoxy system that helps to reduce the environmental impact of our customers' end products, while maintaining or improving product performance. The R*Concept range of epoxy systems have been developed to reduce greenhouse gas emissions by replacing some of the petroleum-based components with bio-based renewable materials. As a concept dedicated to respect for the environment, each epoxy system in the range is named after a species threatened with extinction. Sei Whale epoxy has a low viscosity which makes for easy saturation of fibreglass reinforcements. It also has a wide working temperature range that makes it convenient for many end users. Its high UV stability makes it ideal for applications that require clear, low yellowing finishes. Like most epoxies, this resin has a slight tint, so is not suitable for clear casting. The Sei Whale epoxy system includes the Sei Whale epoxy resin and can be purchased in two different hardener options: slow & fast. Mix Ratio: 2:1 by Volume  Fast hardener 100:50 by weight  Slow Hardener 100:46 by weight  Working temperature range: 10-35°C  Fast Cure: 12-17 minute pot life at 25°C.  Slow Cure: 45-55 minute pot life at 25°C.

From €35.20*
Silica / Aerosil 200 / Thixotropic powder
AEROSIL 200 is a hydrophilic fumed silica with a specific surface area of 200 m²/g.Composite materials: Silica can be used as a filler or reinforcing material in composites for the manufacture of surfboards. In combination with resins such as epoxy or polyester resins, silica can help to improve the strength and durability of the surfboard by adding stiffness to the material. Surfboard applications: fin plugs, sealing and repairs. Sealing:The concept resin with silica is a universally applicable material mix that is used for EPS blanks and also for our Agave blanks to seal air chambers or grains. Further information on the process can be found in the video. Lightweight construction:Silica can also help reduce the weight of surfboards, especially when used as a filler in lighter foam cores or agave blanks. Lighter surfboards have better flex characteristics and offer better maneuverability. Therefore, it is an important part of the sealing process. Repairs: Silica-based materials such as epoxy resin are often used for surfboard repairs. These materials can be mixed with silica powder to form a viscous paste that can effectively repair cracks and damage to the surfboard. Silica, also known as thixotropic powder, acts as a thickening agent due to its angular structure, which in high consistens turns resins into a kind of filler and thus prevents the compound from running away.Optics: Silica (quartz sand) is transulent in itself and can add turbidity in large quantities.

From €10.45*
Squeegee 150 x 90 mm
This is a laminating card with rounded corners for laminating fibre mats or for filling or spreading epoxy resins, polyester resins and other filler coats. Made of solvent-resistant plastic. Available individually in 3 different sizes(100 mm, 130 mm and 150 mm )- contact us for the other sizes

€5.50*
Hydrophobic sealer / impregnation
The hydrophobic primer is a deep impregnation for wood and other materials. It coats the material, penetrates deeply and forms a water-repellent protective layer. The Grow Blanks primer is alcohol-based and therefore a deep impregnation. Perfect for all wooden surfboards that come into contact with water a lot. A must for all absorbent materials, including EPS.

From €23.80*

STEP 5

Laminating

  • After 4 hours, once the epoxy is no longer sticky, flip the board and repeat the process on the other side. This lamination technique ensures a stronger bond for the epoxy. If you prefer to sand between the laminations when it’s fully cured , there is no problem when working with agave.
    TIP: For extra light boards and deeper impregnation, first seal the entire board, especially the rails and bottom, with our hydrophobic sealer. This step is done before the Airosil sealer/filler. Avoid sealing the fin plugs to ensure they are well infused with epoxy and securely bonded.
  • ADDITIONAL TIPS FOR WORKING WITH COLORS: For tinted resin, use a cut lap technique during sealing. For spray colors, seal the entire board first, lightly sand it, and then spray the colors as usual on the filler coat before lamination.

Video Tutorial

Product recommendations

Fiber glass woven fabric plain 130g/m 4,6oz ² - Width: 64cm
Colan's range of surfboard fabrics is made with HiClear E-glass Yarn to ensure a high-quality finish. The Surf cloth is made in Australia and is superior in strength to heat-treated and imported alternatives The price is per meter. Please choose the needed quantity.

From €3.20*
Basalt woven fabric plain 130g/m² - Width: 76cm
Plain Weave fabric is constructed with the warp and weft forming a simple over-under criss-cross pattern. It is firm and stable, allows fair porosity, is uniform in strength in all surface directions, and is ideally suited for covering large flat surfaces. This cloth is most commonly used in Eco-friendly construction for replacing the traditional glass insert or adding extra strength as a tail patch. The price is per meter. Please choose the needed quantity.

€7.90*
Flax Woven Fabric 2X2 twill 102g/m² - Width: 76cm
Flax provides high performance with easy processing, akin to glass-reinforced materials. Using low-twist technology, it offers a unique blend of sustainability, performance, and processability in composites. Compared to glass fiber, Flax boasts reduced weight, enhanced environmental impact, vibration damping, similar specific stiffness, and safer handling. Flax 100g/m² 2×2 Twill fabric is commonly used for lightweight, decorative applications in sporting goods, consumer goods, and automotive interiors. The price is per meter. Please choose the needed quantity.ABOUT NATURAL FIBRES (FLAX) COLAN STYLES AXF Flax and Jute can be used to produce lighter reinforcements with equivalent performance and cost. Natural fibre composites have lower density and much higher damping which can reduce noise, vibration and harshness (NVH) issues associated with other fibres. As well as providing high-performance reinforcement, Flax and Jute reinforcements give a natural look to composite components, providing an image that is in tune with modern environmentally-conscious consumers, and appropriate to outdoor sports such as snowboarding and surfing. Flax and Jute reinforcements are also safe to the touch and can therefore be handled far more easily in the workplace than glass or carbon fibresFibre = Flax Product Type = Woven Fabric Construction = 2x2 Twill Density = 102 g/m²Width = 760 mm Thickness = 0.2 mm Pack Qty = 50 mtr Dimensions = 82 x 22 x 24 cm Manufacturer = Colan Australia Finish = Natural UOM = ROLL

€10.95*
Ultra Soft edgeless Microfiber Cloths (5 Pack)
When an absorbent cloth is the answer to your cleaning and drying needs, the Presta Ultra Soft Microfiber cloth is the solution. The cloth is edgeless and super absorbent. 

€11.95*
Cordless Scissors 3.6V | MAXXCUTa
The BATAVIA 3.6V Li-Ion scissors are the ideal choice for precise cutting of fiber mats. Efficient, cost-effective and durable, they combine everything you need for your workshop. These scissors make cutting easier than ever before and save you valuable time. So a clear recommendation from us as shapers for shapers - the Batavia battery scissors are a must-have in every glassing room. Battery voltage: 3.6V Li-Ion Charger: 230V Charging time: 3-5 hours

€34.99*
SR 100 - Half mask
The SR 100 half mask is a silicone air-purifying respirator (APR) available in three sizes: S/M, M/L and L/XL. The mask is equipped with two exhalation valves, which ensure a very low exhalation resistance, and one inhalation valve. Personally, we like the fact that moisture is well filtered out and does not build up so much inside the mask. The valve covers with partitions effectively protect the exhalation membrane from dust and paint mist. The material and pigments of the mask body are FDA and BGA food approved, minimising the risk of contact allergies. The mask's easily adjustable elasticated headgear has a V-shaped loop and a large, curved headband for a comfortable and secure fit.The mask is used either as an APR in combination with filters and/or cartridges from the Sundström range, or in combination with the SR 307 compressed air attachment; this combination is referred to as a type C continuous airflow respirator (SAR). A pre-filter holder is supplied to check the fit. It is best stored in the SR 230 box or the SR 339 storage case. As Sündström manufactures its products in Europe, the affordable paper filters are always quickly available.

€58.95*
SR 570 - Face shield
Our personal protection tip for all beard wearers and full-time professionals, due to its comfort and efficiency. The SR 570 is a robust protective mask with a flip-up visor that offers the user comfortable and safe respiratory and eye protection. The face shield has two filters for maximum efficiency and the shield does not tarnish as air is blown in with a fan. The fan is adjustable and therefore very comfortable. In combination with our SR 700 - Powered Air-Purifying Respirator or SR 500 - Powered Air-Purifying Respirator, the SR 570 offers you the perfect protection in your moulding workshop. The face shield is equipped with a holder for hearing protection. The SR 570 face shield is a modern, innovative product that has been designed and developed based on the needs and requirements of the market.

€561.00*
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SR 500 - Powered Air-Purifying Respirator
Our personal protection tipp for all beard wearers and full-time professionals, designed for comfort and efficiency. The SR 500 system is a belt-worn self-contained air-purifying respirator (PAPR) which, in combination with our SR 570 face shield, it provides perfect protection against particles, gases and vapours, or a combination of these. It works in the same way as the SR 700, only slightly larger, and can use activated carbon filters to filter out toxic gases. Your ideal companion in the glazing room to protect you in your daily work. It is designed for use in oxygen-enriched atmospheres that are not immediately dangerous to life and health (IDLH). The SR 500 PAPR system is an alternative to Air Purifying Respirators (APR) in all situations where they are recommended. This is particularly true for heavy, hot or prolonged work. Filtered air is supplied to the SR 570 face shield via a breathing tube. The resulting overpressure prevents contaminants from the environment from entering the breathing zone.

€1,409.95* €1,489.32* (5.33% saved)
Squeegee 150 x 90 mm
This is a laminating card with rounded corners for laminating fibre mats or for filling or spreading epoxy resins, polyester resins and other filler coats. Made of solvent-resistant plastic. Available individually in 3 different sizes(100 mm, 130 mm and 150 mm )- contact us for the other sizes

€5.50*

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Did you know that we also have sustainable surf products?

Bamboo Poncho Air
Cozy poncho in size M made of super fluffy material with 60% viscose made from bamboo fibers and 40% cotton, which is certified according to Öko Tex Standard 100. Pleasant on the skin and functional as usual. Two-ply, particularly warm hood with a high collar and drawstring. So your wet head is well protected. The large front pocket offers space for utensils such as shampoo or brush or even your cold hands. A real eye-catcher. The carefully selected fabrics are particularly fluffy and skin-friendly. Sustainability and naturalness in the selection of raw materials play a major role for us - not just for the sake of your skin. Whether after the shower - during sports and at home, in the leisure pool, in the thermal baths, in water sports as a surf poncho or water sports poncho, in the sauna, in the gym, when camping etc. Your poncho always keeps you nice and warm, doesn't let you in Wet and protects you as a mobile changing room from prying eyes when changing. Easy care, machine washable and suitable for tumble drying.

€74.90*
Suntribe Natural Mineral Zinc Sun Stick SPF 30 (30 g)
Say hello to an all natural zinc sunscreen that stays on in both big waves and sweaty activities on land. Doesn't contain any questionable ingredients - free from chemicals that harm coral reefs - and won’t cause a mess on your fingers or sting if it gets in the eyes. This is the original zinc stick you’ve been looking for. Made with Non-Nano Zinc Oxide, this reef safe sports sunscreen creates a protective shield on top of your skin from the first moment of application. Unparalleled water resistance and high performance functionality loved by professional athletes and everyday adventurers. Packaged in a plastic-free cardboard stick which makes the application quick and free of mess. Easiest to apply in temperate climates up to 30°C (make sure to store it away from heat). 100% NATURAL SUN STICK | Reef safe sunscreen made from 100% natural ingredients. Ideal for temperate climates, easy to apply in temperatures up to 30°C.HIGH PERFORMANCE SUN PROTECTION | Scientifically validated broad spectrum protection against UVA & UVB rays - blocks 97% of UVB. Very water resistant and sweat resistant.MINERAL UV-FILTER | Exclusively contains Non-Nano Zinc Oxide which according to research is the safest available UV-filter for human health, corals and marine life.ORGANIC & MINIMALIST | Thick visible sports sunscreen based on three to four natural and organic ingredients.ZERO WASTE | Plastic-free cardboard stick for convenient on-the-go application.

€16.99*
ROAM Surfboard ECO Comp Leash Recycled
Tear-resistant yet flexible, from the thin Competition Leash (only suitable for light boards and smaller waves), to regular leashs (allround leashs for all board types and conditions) to big wave leashes (extra thick leashs for SUP boards or extreme conditions, these leashs are very stiff and tough, therefore not recommended as an all-rounder for surfboards)The length Leashline depends on the length of the board. As a rule, the leash should be no more than 6 inches longer or shorter than the boards length:6 feet leash = 5.6 - 6.6 feet board length7 feet leash = 6.6 - 7.6 feet board length8 feet leash = 7.6 - 8.6 feet board length9 feet leash = 8.6 - 9.6 feet board length10 feet leash = 9.6 - 10.6 feet board lengthDetails:extra strong 7 mm thick recycled urethane cord2 stainless steel jointsT-bar board attachment with jointfastening loopTriple layered edge protectorsNeoprene cuff (Yulex natural Rubber) with quick opening and integrated key pocket

Variants from €29.95*
€35.95*
Twin Fin - Intermediate - Future Compatible
The sustainable twin fins made for your fish and fast rides. These keel fins are designed for speed, a lot of drive and long bottom turns. Produced from recycled lids of plastic bottles, collected, cleaned and processed in Germany. Produced by Sieve Fins in Germany. Shortest material and production routes. Set: Two FinsIdeal Board: Fish & Twin Fin boardsMaterial: Recycled bottle caps + FiberCompatibility / System: Futures The surface of our surf fin is upgraded by a shallow texturing (0.2 mm), in order to meet Sieve Fins demand for a high-quality design. Produced and developed in cooperation with Reichle GmbH. In order to use Sieve Fins drive against wasting resources, you can also reorder individual fins. When shipping, we make sure to reduce the packaging to a minimum in order to avoid unnecessary packaging waste.Specifications - Size Twin Fin Twin FinBase (mm)138mm 5,4''Height (mm)139mm 5,5''Cant7ºRake 36,3°Colour DisclaimerColors can vary slightly from the images shown. Why?Sieve Fins uses recycled material and aim to avoid any waste of material. Therefore, the colour of some fins can slightly deviate from the displayed color.

€59.00*
Surf Wax
We got the right wax for the different water temperatures: basecoat tropic > 24°C warm 19 — 24°Cwarm-cool 16 — 21°Ccool 14 — 19°C cold 9 — 14°Cice Cold < 9°C APPLYING YOUR SURFBOARD WAX Make sure your board is nice and clean and then apply a thick layer of basecoat. The next layer of surf wax will stick all the better and give you perfect grip. Bali or Klitmøller. Water temperature is key for applying the right surfboard wax. Keep your wax and board out of the sun if possible. You like it sticky? Then use a surf wax in the highest temperature range given on its packet Apply a new layer prior to every surf to get those waxy bumps going. More bumps means more grip! Need to remove old surfboard wax? Simply use a wax comb to scrape it off.

€4.90*
Recycled Fishnet Sunglasses Surabaya
WAVE HAWAII Eyewear wearing means relaxing in the sun and leaving everyday life behind. WAVE HAWAII sunglasses are of high quality and score points as being lightweight and comfortable to wear. Only the finest wood was selected for processing. Optimal sun protection is guaranteed by the polarized lenses and the 100% UV 400 protection against ultraviolet radiation. Treat yourself. Life is great!laminated wood frame: walnutmaple-birch   1.1 mm TAC polarized lensesSolar category 3 100% UV 400 protection against ultraviolet radiationgray tinted gradient lensesRose gold metal temples with amber acetate   spring hinges   25g lightweight   CE certified, wood according to FSC from sustainable and environmentally friendly forest management   Measurements: 144 - 20 - 149 mm (frame width - bridge width - temple length)   incl. glasses cleaning cloth and glasses bag   optional: stable, foldable sunglasses box made of cellulose

€69.90*
It’s On 30g - zinc sun protection
It’s On zinc sun protection – mineral sun protection made in Austria. SPF 30 – 100% natural ingredients – plastic free packaging – no nano particles. Available in the colours brown, blue, grey and white.It’s On only uses natural ingredients. In addition to sun protection, the balanced composition and the consistent avoidance of questionable ingredients ensure outstanding skin care and wound healing properties. Dermatologically tested No nanoparticles No fragrances No preservatives No chemical additives Environmentally friendly packaging Ocean & reef safe It’s On is manufactured in Austria according to certified processes and in compliance with the highest production standards. Application note for new customers: In order to be able to apply the paste on the skin, you first have to get a portion out of the can with your finger. The best way to do this is to scrape it with your fingernail (away from the body so nothing gets caught under the nail). Once on the skin, the It’s On zinc sun protection can be spread very easily.

€18.00*
Suntribe Natural Mineral Day Cream SPF 20 (40 ml)
You can finally stop worrying about what your Day Cream contains. With only natural and organic ingredients this exclusive non-oily mineral formula with Non-Nano Zinc Oxide is developed for everyday use and helps to maintain your skin’s vigour and youthfulness. As the ideal companion for your morning routine, this vegan and non-comedogenic day cream can be applied instead of or before make-up and comes with broad spectrum SPF 20 protection to ensure your skin stays healthy and protected throughout the entire day. In addition it also protects you effectively from visible blue light from electronic devices (HEV). Great for normal, sensitive and dry skin.100% NATURAL DAY CREAM | Premium SPF Day Cream formulated with mattifying rice starch for a non-oily feeling, packaged in an eco-friendly sugar cane tube.TINTED | Lightly tinted to make this vegan Mineral Day Cream blend in with your skin tone.  ORGANIC & GENTLE | With nourishing Almond Oil and antioxidative Jojoba Oil. Non-comedogenic (doesn’t clog your pores). Allergen-free.MINERAL UV-FILTER | Scientifically validated broad spectrum protection against UVA & UVB thanks to Non-Nano Zinc Oxide. Blocks 95% of UVB rays.0% ADDITIVES | Finally a worry-free day cream. Free from perfume, preservatives and synthetic chemicals.INGREDIENTS: Simmondsia Chinensis (Jojoba) Seed Oil°, Prunus Amygdalus Dulcis (Almond) Oil°, Oryza Sativa (Rice) Starch, Non-Nano Zinc Oxide, Butyrospermum Parkii (Shea) Butter°, Euphorbia Cerifera (Candelilla) Wax, Copernicia Cerifera (Carnauba) Wax, Tocopherol (Vitamin E), Amyris Balsamifera Bark Oil, CI 77491, CI 77492, CI 77499 (Iron Oxides). °Certified organicHOW TO USE: Use before or instead of make-up. For best results, we recommend that you first dab small dots of the cream on your face. Then spread the dots to a thin, even and transparent layer on the skin. Reapply the day cream after bathing or towel drying. 

€24.99*